Machine screws lubrication management method

In recent years, more and more fastener enterprises began to realize the importance of equipment machine screw lubrication.Some professional products and services such as oil testing services, precision filtration devices, special oil application, solve many equipment problems.Now, it seems that the comprehensive improvement of equipment gear box, friction pair oil selection, refueling, oil, pipe oil and other aspects is to obtain greater practical benefits.

At present most of the machine screw fasteners enterprises generally not establish special equipment lubrication management system, the lubricant is often overlooked, equipment failure, business leaders in the first place that is spare parts, machining accuracy, installation and other mechanical reasons, and neglect of accident more than 80% of the failures are caused by statistical regularity of oil, improper maintenance.Enterprises are short of the guidance of screw lubrication technicians. Over 95% of them, due to lack of knowledge of lubricant and neglect of lubrication work, have misused oil or improper oil, resulting in short service life of equipment, low production efficiency, frequent accidents, and unnecessary waste of energy.
The machine screw lubrication management method refers to the gear box and friction pair of equipment such as various types of cold-upsetting machine, continuous mesh belt furnace, chain-belt warm upsetting production line, punch, surface treatment coating or electroplating production line for fastener enterprises.Among them, gear box and friction pair are the core of lubrication 5-step management method.

1, pipe of oil
Set up active maintenance concept, change passive maintenance into active service.Use data to judge the wear boundary value, reduce more experience, less science, less sense of the way of thinking. Experience a healthy and sound lubrication chart, according to the computer lubrication chart operation.Constantly enrich and improve the formulation of various lubrication standards, necessary self-provided testing means and the combination of outsourced testing, the establishment and improvement of lubrication station (master station and sub-station).
On enterprise precision, large, scarce and critical equipment, fixed monitoring must be carried out to nip problems in the bud.Speed up the cultivation of lubrication technical personnel, using side project, side study, side cultivation of lubrication backbone rapid cultivation method.

2, choose oil
The weight is chosen according to the selection of oil (the main load, speed, temperature and medium of the cold header, and other conditions are considered if all four conditions are met). Oil should be selected in proper working conditions, and it is worth it, because the cost of equipment maintenance is more than 20 times of the cost of lubricating oil, and the cost of lubricating oil only accounts for 3% to 5% of the total maintenance cost.The upgrading and upgrading of oil products will become normal.

3, buy oil
The consumers must set up the oil purchase mode based on the equipment condition, and the concept of price selection must be changed.Oil and equipment procurement to comparison between three or even more, survival of the fittest.
Crude oil must be tested before application.Preferred product of famous brand, good after-sales service, can propose comprehensive lubrication solution of oil supplier cooperation.

4, refueling
The first thing you need to know is what kind of lubrication is needed for the lubrication points of the equipment.Under the condition of cold header, the intelligent oil collecting device is the best choice at present.
Company refueling equipment upgrade should adhere to comparison between three or even more, select the best option.It is very important to select a good supplier of lubrication equipment. The proposed scheme should be advanced in technology, reasonable in price, and provide whole-process tracking service, so as to cooperate with the lubrication equipment supplier who can propose a comprehensive solution.

5, oil
The institute focuses on three factors that cause oil deterioration, namely solid (particles, etc.), liquid (water, etc.) and gas.According to the test data of three factors, once exceed the standard, do rehabilitation treatment, two change oil.
In addition to purchasing an oil filter and purification plant or equipment, she adheres to the principle of comparison among three or even more suppliers, and chooses an oil filter and purification plant or equipment supplier that can provide comprehensive oil filter solutions. The proposed scheme should be advanced in technology, reasonable in price, and provide whole-process tracking service. Wipe off the oil mixture, avoid replacing the oil, and insist on changing the oil after cleaning.Insist on rehabilitation of oil products and recovery of waste oil,90 percent of oil products can be rehabilitated, true waste oil no more than 10 percent of the concept.

Shenzhen Qiangtuo Fastener Co., Ltd is a professional factory producing various kinds of machine screws,self tapping screws,bolts,nuts,pins,retaining rings,rivets. Qualified machine screws are available.